HDPE Plastic floating mbbr bio filter media for waste water treatment / 25*10mm mbbr media
Updated date: 2021/04/21

+86 158 6836 5820


    • HDPE Plastic floating mbbr bio filter media for waste water treatment / 25*10mm mbbr media

      Moving bed biofilm reactors for water treatment


      Small Boss MBBR filter media is a novel biologically active carrier, it adopts scientific formula, depending on the nature of water, blending a variety of beneficial microorganisms grow quickly attached trace elements in polymer materials, through a special process modification, constructed, with more than large surface area, hydrophilic, high biological activity, biofilm fast, good effect, good impact resistance.Rich export experience allows us to export MBBR to more than 160 countries around the world.

      20200910093714515.jpg

      Technical 

      Specifications

      SmallBoss® MBBR

       Advantages

      ·Type: PE38

      ·Spec.: 25mmX 10mm

      ·Density: 0.94-0.97g/cm³

      ·Virgin HDPE material

      ·Dosing ratio: 15%-70%

      ·Packing number: >97000pcs/m³

      ·Active surface area more than 800m²/m³

      ·Life span: >15years

      ·Nitrfication efficiency:

              400-1200g NH4-N/m³.d


          


      ·High hydrophilicity and excellent

       adhesion to surfaces

      ·High bio-activity and bio-film short time

      ·High impact resistance and stable

       operation

      ·Less residual sludge

      ·High volume load, high filling rate and less land occupation

      ·Cost-effective, easy to operate and 

      maintain

      ·Rebuild-free, easy to upgrade or expand

      ·Long service life more than 15 years





      High Bio-activity

      and Short Bio-film time. 

      Microorganism start to grow and

      attach on bio media within 7 to 20 

      days under stable system.


      32.jpg



      ModelSize(mm)Specific Surface Area(m2/m3)Bio-film formation Duration
      (days)
      Nitrification EfficiencyPreferential Temperature (ºC)Services life(years)Number of unites per m3
      PE01Φ12×9>8005-15400-1200<65≥10>630,000
      PE02Φ11×7>9005-15400-1200<65≥10>830,000
      PE03Φ10×7>10005-15400-1200<65≥10>850,000
      PE04Φ16×10>8005-15400-1200<65≥10>260,000
      PE05Φ25×12>6005-15400-1200<65≥10>118,000
      PE06Φ25×12>6005-15400-1200<65≥10>118,000
      PE08Φ5×10>35005-15500-1400<65≥10>2,000,000
      PE09Φ15×15>9005-15500-1400<65≥10>230,000
      PE38Φ25×12>8005-15400-1200<65≥10>118,000
      PE64Φ25×4>12005-15500-1400<65≥10>210,000


        


      SmallBoss® MBBR Shape

      It depends on the good structure and shape to grow more biological membrane. Excellent shape can provide better protected surface area and protect the biological membrane grow.

      32.jpg

      The Applization of Smallboss® MBBR


      ·Pulp and Paper industry

      ·Food and Drink

      ·Coke and Steel Mill

      ·Sewage Treatment Plant

      ·Wastewater Treatment

      ·Dairy Industry 

      ·Beverage Factory

      ·Automobile Industry

      ·Chemical Industry

      ·Food Wastewater

      ·Chemical Waster


      ·Aquaculture and Koi Ponds

      ·Integrated Container A²O

          Process with Small Footprint

      ·Printing and Dyeing Wasterwater

      ·Wastewater Treatment System

      ·Municipal Wastewater Treatment


      How The SmallBoss® MBBR Works

      The MBBR process utilizes floating plastic carriers (media) within the aeration tank to increase the amount of microorganisms available to treat the wastewater. The microorganisms consume organic material. The media provides increased surface area for the biological microorganisms to attach to and grow in the aeration tanks. The increased surface area reduces the footprint of the tanks required to treat the wastewater. The media is continuously agitated by bubbles from the aeration system that adds oxygen at the bottom of the first compartment of the aeration tank. The microorganisms consume organic material. When compared to conventional secondary treatment it provides superior efficiency and value.

      MBBR Model Diagrams

      20200909171956479.jpg@!w1200


      Super 

      Decarburization, 

      Ammonia Nitrogen 

      Removal Capacity.



      Carrier provide a safe and comfortable

      environment for microbial breeding, 

      biological variety, because of no sludge 

      age limit, nitrifying bacteria have also 

      been large-scale breeding, microbial 

      population huge is dissolved organic 

      compounds and ammonia decomposition.


      20200909171956479.jpg@!w1200




      20200909171956479.jpg@!w1200


      Excellent Resistance to Shock Load Performance.


      Efficient processing capacity, its ability 

      to remove organic matter 2-5 times 

      higher than that of other traditional 

      methods, high concentrations of 

      biomass and diversity of biological 

      fungus, strong resistance to impact 

      load capacity.



      Projects of SmallBoss® MBBR Bio Filter Media


          Engineering case: Tianjin Water treatment plant in Tianjin.

          Principal Technology: Sewage Treatment-Anaerobic-Anoxic-Oxic.

          Water flow: 20,000 tons


      COD

      (mg/L)

      BOD

      (mg/L)

      NH4+-N

      (mg/L)

      TN

      (mg/L)

      SS

      (mg/L)

      INFLUENT

      400

      180

      30

      40

      180

      TREATED EFFLUENT

      ≤60

      ≤20

      ≤8 (15)

      ≤20

      ≤20

      After SmallBoss® MBBR Upgrading

      ≤30

      ≤6

      ≤1.5 (3)

      ≤10

      ≤5

      20200401143414786.PNG@!w1200



      Related Videos About SmallBoss® MBBR




      Frequently Asked Questions.


      1.Why did others hang the film faster after adding sucrose, is the pure HDPE material already eliminated?

      Answer: No, it is not. With the addition of sucrose and other additives, it is true that the film will be fast, but after a long time, the loss of sucrose will cause the early attached microorganisms to fall off. It will also cause the quality of MBBR carriers to decline, the structure to be unstable, more easily broken, and increased costs. MBBR made of pure HDPE material will last for more than 15 years.

       

      2.Why is the aerobic pool very cloudy? I obviously increased the aeration volume!

      Does n’t it mean that the more aeration of the aerobic tank, the better?

      Answer: Because the aeration volume of the aerobic tank looks simple, it should actually be just right. If the amount of aeration is insufficient, the nitrification effect will be poor, and the fluidization effect will be poor, and the nitrifying bacteria cannot be fully cultured. However, too much aeration will cause the sludge to swell and fall, resulting in muddy water. Therefore, the specific analysis of specific problems requires the control of aeration for specific problems.


      3.After adding MBBR bio-filler, do I still need to add bio-mud?

      Answer: Depending on the situation, if in the anoxic and anaerobic stages, biological mud is unavoidable and must be added. However, in the aerobic tank, if the temperature is moderate, the nitrification effect is good, and it can be omitted. If the number of bacteria is insufficient, an appropriate amount of bio-mud can be added to promote the film-hanging rate.


      4.How much MBBR filler should be added? half? Or top up?

      Answer: Using an aerobic tank as an example, if there is biological sludge, the amount of MBBR biological filler is 30%. If there is no biological sludge and the nitrification reaction is performed with pure MBBR material, the added amount can reach 70% or even 80%. Of course, sufficient aeration and agitation are required.



      Would like to know more?        Pls contact us freely !       mbbrmedia@smallboss.com




    Inquiry us

    Title: HDPE Plastic floating mbbr bio filter media for waste water treatment / 25*10mm mbbr media